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This section contains articles about improvements
and possibly fundamental changes to your vehicle. |
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Axle | ||
| Axle related projects. |
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Front (and Rear) Dana 44 Conversion with ARB Locker This extensive project shows the problems and possiblities about how to make a set of Dana 44 axles fit underneath a Cherokee. The article emphasises the construction of a entirely custom front Dana 44 setup. |
by Jeff Ayers
November 11, 2000 |
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Rear Dana 44 Axle with an Ox Locker Here an overview about building a rear Dana 44 with an Ox locker. |
by Andreas Ritterbusch
September 18, 2001 |
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Installing (Adjustable) Ball Joints
Installation and removal of ball joints and how to gain an additional 3.5
degrees of caster! |
by Andreas Ritterbusch
October 4, 2001 |
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Short driveway "How-To" for the D30 and D35 axles. |
by Scott Rozman
February 3, 2000 |
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Front Axle Seals and Upgrading to 297-X U-Joints This article was written with the beginner in mind. First, how to change axle shafts (e.g. 260-X to 297-X) and also how to change the inner axle seals (shown here on a vacuum-disconnect D30). |
by Andreas Ritterbusch
October 4, 2001 |
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Body |
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| Body and exterior related projects. |
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Front fender trim job to clear those 33-inch tires. |
by Jeff Ayers
October 30, 2000 |
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Rear fender trim job to clear bigger tires. |
by Scott Rozman
October 30, 2000 |
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Front and Rear Fender Flare Relocation Tim's love to detail shows you how a clean fender relocation job can be done right! |
by Tim Palen
April 23, 2001 |
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Upgrading to Newer Style Door Seals Installing '97 and up XJ door seals on any earlier XJ/MJ. |
by Andreas Ritterbusch
June 1, 2002 |
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Installing LEXAN rear quarter panel windows Instead of breaking the glass, try this plexiglass-like replacement. Fairly easy to do too. |
by Andreas Ritterbusch
May 24, 2004 |
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Brakes |
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| Brakes and braking improvement related projects. |
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XJ Rear Disc Conversion Using ZJ Parts
Bill's wizardry takes you to the wonderland of rear disc brakes on your
XJ! |
by Bill Ansell
June 17, 2001 |
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Power Brake Booster Upgrade for Pre-95 XJs This article describes how to upgrade the brake booster in an old XJ using a new style double-diaphragm booster to improve braking performance (with or without swapping the actuator rod). |
by Andreas Ritterbusch
June 17, 2001 |
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Parking Brake Bracket Relocation for '97+ XJs This mod shows you how to gain parking brake cable length (2.75") in less than one hour and spending less than half a dollar! For newer XJs with mild (up to ~3.5") lifts. |
by Andreas Ritterbusch
June 19, 2001 |
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Extending Brake Hoses Using YJ Parts
This common modification never fails to provide the extra length of
brake line that is needed for lifted XJs. |
by Andreas Ritterbusch
June 21, 2001 |
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Bumpers |
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| Front and rear bumper projects, including rear bumper tire carriers. |
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Completely home-made super-duty custom front bumper project with winch adapter plate. |
by Jeff Ayers
December 1, 2000 |
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Factory Bumper with Tire Carrier
Ever thought how difficult it would be to install one of those older
OEM spare tire carriers? |
by Andreas Ritterbusch
September 15, 2000 |
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Drive Shafts |
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| All drive shaft related items, including slip yoke relocators. (For axle shaft related items look under Axle). |
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Identification Guide to Drive Shaft Tech How to identify a drive shaft related item, a short overview with annotated images. |
by Scott Rozman
October 10, 2000 |
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Get the picture of the rear driveshaft angles! |
by Dave Kamp
December 7, 2000 |
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Electrical |
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| Electrical and electronic modifactions in and around the Jeep. |
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Rewiring the Marker Lights as Turn Signals This article describes how the side marker lights on the XJ/MJ can be easily rewired so that they too act as turn signals. |
by Andreas Ritterbusch
September 17, 2001 |
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Engine |
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| In and around the engine bay. Engine and engine related projects. |
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Dave Morris shares information regarding research about the possiblilitis and various options on how to stroke a JEEP/AMC 4.0L engine. An overview. |
by David Morris
February 3, 2001 |
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4.0L Stroker Calculation MS Excel Spreadsheet
Microsoft Excel spreadsheet file to do some general stroker
calculations. |
by Greg Friedman,
March 10, 2002 |
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Engine Main Bearing Replacement
Hoping to postpone that engine rebuild? |
by Scott Rozman
February 3, 2001 |
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Low-cost home-brew solution on how to build a custom adjustable map sensor.(Article moved Bill's home page). |
by Bill Ansell
April 11, 2001 |
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How to improve a 1993's HO I6 valve cover using 2000 XJ (or newer) parts. |
by Jeff Ayers
April 21, 2001 |
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Several ways and combinations to upgrade from the metric filter ('87 through '90 non-HO 4.0L) to the more common SAE filter thread as well as upgrade combinations to a larger style oil filter. |
by Andreas Ritterbusch
August 23, 2001 |
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Relocating the Battery (4.0L, Using a Diesel Battery Tray) For those who either need to relocate the battery for an on-board air (i.e. York style) conversion, or plan on a dual-battery setup. |
by Andreas Ritterbusch
June 3, 2002 |
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Budget Cooling Upgrade (Closed to Open) A creative low-cost conversion for early 4.0L XJs/MJs from the closed cooling to an open cooling system. |
by Joe Thompson
November 2, 2001 |
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Custom installation of a air intake system Featured here is the custom fitting of an Intense Performance air filter system neatly tucked away under the hood of a '98 XJ. |
by Jeff Ayers
February 24, 2004 |
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A creative low-cost alternative to a snorkle. |
by James Jezak
October 21, 2002 |
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An annoying but common situation is a stuck oil filler cap on late model XJs. Here a quick fix and/or replacement demonstration. |
by Andreas Ritterbusch
June 22, 2002 |
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Adjustable Thermostat Switch Diagram (PDF) This Acrobat (.pdf) file is a wiring diagram for an adjustable thermostat switch for electric engine cooling fans. |
by Dave Kamp
May 15, 2002 |
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Failures |
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| Things that failed and/or did not work. Custom items as well as commercial parts. Don't buy or build dangerous parts! |
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Delicate Stainless Steel Brake Lines These brake lines are often used to compensate when a vehicle is lifted. However, they do not provide the strenght of the original brake hoses. Look for yourself. |
by Andreas Ritterbusch
December 10, 2000 |
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Interior |
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| Projects to improve the interior. |
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Adding Floor Drain Plugs for those Deep Moments Ever got deep (too deep?) into water? Here's how to drain it out of the interior. |
Scott Rozman
October 30, 2000 |
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On-board Air |
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| On-board air related articles. |
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Single-belt On-board Air with A/C Get some ideas on how to install an additional compressor, such as the populart York, for on-board air that there when you need it. This installation uses the existing serpentine belt without adding an additional belt. The original Sanden air compressor is kept for a fully functional A/C system!. |
by Andreas Ritterbusch
October 30, 2002 |
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Machining a Dual V-belt York Pulley to Fit 6-Groove Serpentine Belt Make a custom serpentine belt compatible pulley out of the original dual V-belt pulley. |
by Andreas Ritterbusch
May 22, 2004 |
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Rocker Panels |
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| Various ways of adding rocker panel protection or welding in new rocker panels. |
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Extreme Duty Replacement Rocker Panels 3"x4" Custom rocker panel replacement using box steel to withstand any trail abuse there is. |
by Scott Rozman
August 26, 2000 |
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Extreme Custom Heavy Duty Rocker Panels Completely custom-made hard core custom rocker panel replacement. Possibly the most complicated/sophisticated way of building weld-in rocker panel replacements. |
by Jeff Ayers
September 21, 2000 |
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Serious High-Clearance Rocker Panel Replacement
2"x6" Custom rocker panel replacement with ultimate ground clearance
gains, requiring the doors to be shortened! Rockers setup as air tanks also. |
by Andreas Ritterbusch
December 12, 2001 |
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Roof |
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| Roof related projects, such as roof racks, etc. |
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A custom roof rack for the Jeep Cherokee. |
by Brian Peterson
January 29, 2001 |
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Roof Rack Tire Carrier for Aftermarket Cross Bars A roof tire carrier for spare tires that do no longer fit in the interior location but also should not block rear visibility nor hatch access. |
by Andreas Ritterbusch
June 19, 2001 |
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Suspension |
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| Suspension related projects. |
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Make your own lift at a super-low budget! (Front end). |
by Scott Rozman
November 15, 2000 |
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Highly Customized "Evolver" Shackles Ingenious drop-down shackles, --a classic home-brew by Bill Ansell. |
by Bill Ansell
April, 2001 |
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Cracked welds! Fixed with a 1/4" plate to make this this part safe again. |
by Andreas Ritterbusch
April 22, 2001 |
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Reinforcing the Lower Control Arm Brackets Improving XJ lower control arms with MJ brackets. |
by Scott Rozman
October 30, 2000 |
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WJ Lower Control Arms installed Brandon's upgrade to WJ lower control arms to clear LT235 tires without any rubbing whatsoever. |
by Brandon Shehan
January 10, 2002 |
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Tires |
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| Everything related to tires (except tire carriers) and wheels. |
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Shown are the various forces excerted on the tire, wheel, and related parts. |
by Dave Kamp
November 1, 2000 |
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Dismounting a Tire Without Effort Dismounting a tire can be surprisingly easy with the right tool(s)! |
by Andreas Ritterbusch
February 2, 2001 |
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Transmission |
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| Manual and automatic transmissions and transfer cases. |
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Transfer Case Upgrade to 6-Planetary Gear Install a 6 pinion planetary set from a Chevy NVG241 transfer case and upgrade to a wider chain and sprockets. |
by Jeff Ayers
March 1, 2004 |
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